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Machining a cavity - a hole

After modeling the shape to be machined into a CAD tool, I can with the software I developed, the accurate positioning on the milling machine, machining and trigger in coordination with the visualization screen.

Below is the video of the workpiece during machining, a roughing pass:

And below, the finishing pass ( reduced speed, all passages 2 / 10 of a millimeter):

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Milling Milling a hemisphere - Milling hemisphere

milling in a sphere of 20mm diameter, in a square 20x20mm.

In the video, you see the bit to go back and forth along Y. At the end of each race Y, strawberry moves X 0.3 mm for the next pass. During the course, then climbs back down the cutter to machine the profile of the sphere.

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First

I made the first cutting tests on a scrap of wood with a forest of 0.8 mm. Reason
achieved: 10 holes of 5mm deep, spread over a circle 20mm diameter.



Same pattern on the other side, and a test milling pentagon.

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machining machine parts and drill


The drill designer, fixed by a bracket on the Z axis carriage, wearing a strawberry spherical diameter of 2.5 mm.

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This photo shows the custom machined parts for the machine:
- bearing housing (with the bearing installed)
- 6x8
adapter ring - threaded sleeve M6, and 6.35 mm outer diameter, to adapt the hose

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Custom Installation of X and Y bearing


I finished the machining of bearing housings for axes X and Y.
We see in this picture:
- 2 homes
- 2 ball bearings
- 2 adapter rings for the threaded rods of diameter 6 and the bearings inside diameter 8
- the 2 rods, placed at the die

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The machine in action!

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(details)

Details ball bearing housing (50mm length):




The ball bearing (16mm exterior, interior 8mm, 5mm height) and the adapter ring 6mm x 8mm home:

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Overview of the machine with its engines

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Details ball bearing housing

Photo below shows the housing Ball bearing


Housing is machined from aluminum.
The ride is housed in a bore diameter of 16mm, depth 5mm (or the bearing size).
is blocked in translation by two M3 screws and washers.
housing is fixed to the chassis of the machine by two M4 screws.

The ball bearing is fixed to the threaded rod with a washer and nut on each side. As the rod is 6mm in diameter, and that the bearing has an inner diameter of 8mm, I had to make a lap steel adapter ring.

First