Sunday, May 10, 2009

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Machining a cavity - a hole



After modeling the shape to be machined into a CAD tool, I can with the software I developed, the accurate positioning on the milling machine, machining and trigger in coordination with the visualization screen.


Below is the video of the workpiece during machining, a roughing pass:





And below, the finishing pass ( reduced speed, all passages 2 / 10 of a millimeter):



Saturday, May 2, 2009

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Milling Milling a hemisphere - Milling hemisphere

milling in a sphere of 20mm diameter, in a square 20x20mm.

In the video, you see the bit to go back and forth along Y. At the end of each race Y, strawberry moves X 0.3 mm for the next pass. During the course, then climbs back down the cutter to machine the profile of the sphere.

Friday, May 1, 2009

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First

I made the first cutting tests on a scrap of wood with a forest of 0.8 mm. Reason
achieved: 10 holes of 5mm deep, spread over a circle 20mm diameter.



Same pattern on the other side, and a test milling pentagon.

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machining machine parts and drill


The drill designer, fixed by a bracket on the Z axis carriage, wearing a strawberry spherical diameter of 2.5 mm.

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This photo shows the custom machined parts for the machine:
- bearing housing (with the bearing installed)
- 6x8
adapter ring - threaded sleeve M6, and 6.35 mm outer diameter, to adapt the hose

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Custom Installation of X and Y bearing


I finished the machining of bearing housings for axes X and Y.
We see in this picture:
- 2 homes
- 2 ball bearings
- 2 adapter rings for the threaded rods of diameter 6 and the bearings inside diameter 8
- the 2 rods, placed at the die